Real life example of corrosion coupons solving problem in the Oil & Gas industry

Corrosion coupons are widely used in the oil and gas industry to monitor and control corrosion in pipelines and other equipment. Here’s a real-life example:

An oil and gas company was experiencing high levels of corrosion in its offshore production platform. This was causing frequent shutdowns and costly repairs. To understand the extent and causes of the corrosion, the company placed corrosion coupons made of the same material as the equipment at various locations throughout the platform. The coupons were removed and analyzed at regular intervals to determine the corrosion rate. The results showed that a specific combination of temperature, fluid composition, and fluid velocity was causing the high levels of corrosion.

Based on these findings, the company was able to implement measures to mitigate the corrosion, such as adjusting the temperature and flow rate of the fluid, and using corrosion inhibitors. The company’s corrosion control program was successfully modified and the corrosion rate was reduced, leading to improved reliability and reduced maintenance costs. The use of corrosion coupons played a critical role in solving the problem and preventing further corrosion in the future.

Real life example of corrosion coupons solving problem in the Chemical industry

Corrosion coupons are commonly used in the chemical industry to monitor and quantify corrosion rates of various materials in corrosive environments. One real-life example is a chemical company that was experiencing unexpected and rapid corrosion of their pipelines and storage tanks. The company utilized corrosion coupons made of the same material as their pipelines and tanks and placed them in strategic locations within their systems. The coupons were periodically removed and measured for corrosion, which allowed the company to identify and quantify the rate of corrosion. With this information, they were able to take steps to modify their corrosion control program and prevent further corrosion. As a result, they were able to extend the lifespan of their pipelines and storage tanks, reduce maintenance costs, and avoid costly downtime due to equipment failure.

Real life example of corrosion coupons solving problem in the Power generation industry

Corrosion coupons are used in the power generation industry to monitor and control corrosion in various equipment and systems, including boilers, heat exchangers, and pipelines. One real-life example is as follows:

A power generation company was facing frequent failures and high maintenance costs due to corrosion in their boilers. To understand the extent and causes of the corrosion, the company placed corrosion coupons made of the same material as the boilers in strategic locations within the systems. The coupons were periodically removed and analyzed for corrosion, which allowed the company to quantify the rate of corrosion. The results showed that the corrosion was being caused by a combination of high temperature, high pressure, and the presence of specific impurities in the steam.

Based on these findings, the company was able to implement measures to mitigate the corrosion, such as adjusting the water chemistry, improving the boilers’ insulation, and using corrosion inhibitors. As a result, the corrosion rate was significantly reduced and the boilers’ reliability and lifespan were extended. The use of corrosion coupons was essential in solving the problem and prevented further corrosion and failures in the future.

Real life example of corrosion coupons solving problem in the Water treatment industry

Corrosion coupons are commonly used in the water treatment industry to monitor and control corrosion in pipelines, storage tanks, and other equipment. Here’s a real-life example:

A water treatment plant was experiencing high levels of corrosion in its pipelines and storage tanks, leading to frequent leaks and costly repairs. To understand the extent and causes of the corrosion, the plant placed corrosion coupons made of the same material as the equipment in various locations throughout the system. The coupons were removed and analyzed at regular intervals to determine the corrosion rate. The results showed that the corrosion was being caused by a combination of the water’s pH level, temperature, and presence of certain contaminants.

Based on these findings, the plant was able to implement measures to mitigate the corrosion, such as adjusting the water’s pH level, temperature, and adding corrosion inhibitors. The corrosion rate was significantly reduced and the reliability and lifespan of the pipelines and storage tanks were extended. The use of corrosion coupons played a critical role in solving the problem and prevented further corrosion and leaks in the future.

Real life example of corrosion coupons solving problem in the Marine industry

Corrosion coupons are widely used in the marine industry to monitor and control corrosion in ships, offshore platforms, and other equipment in harsh marine environments. Here’s a real-life example:

A shipping company was experiencing high levels of corrosion in its ships, leading to frequent breakdowns and costly repairs. To understand the extent and causes of the corrosion, the company placed corrosion coupons made of the same material as the ships’ equipment in various locations throughout the ships. The coupons were removed and analyzed at regular intervals to determine the corrosion rate. The results showed that the corrosion was being caused by a combination of seawater, temperature, and the presence of certain contaminants.

Based on these findings, the company was able to implement measures to mitigate the corrosion, such as improving the ships’ coatings and insulation, and using corrosion inhibitors. The corrosion rate was significantly reduced and the reliability and lifespan of the ships were extended. The use of corrosion coupons was essential in solving the problem and preventing further corrosion and breakdowns in the future.

Crystal Industrial Syndicate from India, manufactures a variety of corrosion coupons for a range of industrial processes. Our world-class corrosion coupons manufactured in India comply with the world’s most stringent certifications. We have clients the world, from Europe and North America to Africa and the Middle East. Please contact us for details about how we can meet your corrosion coupon requirements. Contact us

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